100 years strong: TC Wilson’s legacy of innovation and leadership

Inside view of the carbon steel tube bundle within a heat exchanger.

Reaching 100 years in business is no small feat. For Thomas C. Wilson, Inc. (TC Wilson), it’s more than a milestone, it’s a testament to resilience, ingenuity, and a steadfast commitment to solving real-world problems in the boiler industry.

By Iryna Mukha, Heat Exchanger World

Led today by CEO Stephen Hanley, the third generation of family leadership, TC Wilson has evolved from a small New York operation into a global provider of specialized tools, trusted in more than 40 countries. Its century-long success is built on innovation, precision, and a people-first culture.

Built to last: Purpose-driven innovation

What sets TC Wilson apart is its focus on purpose-built products. Instead of pushing off-the-shelf solutions, the company works directly with customers to design tools that withstand demanding industrial environments.

This customer-first approach has fueled many industry breakthroughs, including:

  • Expandable tube cleaning brushes that transformed maintenance efficiency.
  • Combination beading expanders that drastically reduced noise during installation.
  • Hydraulic tube cutters for in-place cutting and beading.
  • Venturi-effect vacuum leak detectors, still widely relied upon today.

Many of these tools remain in use decades after their introduction, underscoring TC Wilson’s reputation for reliability and relevance.

The development process begins in the field. Customers present problems, and TC Wilson responds with prototypes tested under real working conditions until the solution is perfected.
This iterative design loop ensures products not only meet theoretical standards but also solve tangible challenges. The company’s partnerships with leading boiler manufacturers such as Cleaver-Brooks and Victory Energy demonstrate its ability to adapt to industry shifts, including the rise of rifled and stainless steel tubes.

Precision manufacturing and purposeful innovation

At TC Wilson, every critical step of production, such as cutting, milling, grinding, and heat treatment, happens under one roof in Long Island City, ensuring quality control, rapid prototyping, and durable finishes. Skilled machinists, many with decades of experience, carry forward a tradition of craftsmanship that sets the company apart.

This foundation supports TC Wilson’s forward-looking approach as the boiler industry evolves with new materials, efficiency demands, and digital expectations. Recent innovations include tools for rifled and stainless steel tubes, along with a 2024 e-commerce launch that gives customers easier access to ordering and support. By blending precision manufacturing with purposeful innovation, TC Wilson remains closely connected to manufacturers and end users, positioning itself to meet tomorrow’s challenges with confidence.

About this Featured Story

This Featured article was originally published in the September 2025 issue of Heat Exchanger World. If you enjoyed this piece, you’ll love what we have in store for you.
 

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